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Cutting equipment: thermal cutting machines plasma cutting machines - Carbon Steels S = 80 6000x2500 - Stainless steel S = 60 6000x2500 - Cutting of complex configuration parts from carbon and stainless steel S 0,2 ÷ 4mm. l Cut. - 2000mm guillotine shears S 4 ÷ 16mm. l Cut. - 3150mm Equipment for bending: Bending press - (Qmaks. = 160t) S = 0,5 ÷ 3. R bend 3mm L bend = 5000mm S = 4 ÷ 5 mm bending R 5mm bending L = 5000mm S = 6 ÷ 7mm bending R 7,5 mm L = 3500mm bending S = 8mm bending R 10mm L = 2000mm bending S = 10mm bending R 12mm L = 1800mm bending S = 12 ÷ 16mm bending R 20mm L = 1000mm bending Roller section bending machine RW75 - Manufacture flanges from the bar S60 Ø ext. 320 ÷ 800mm S80 ÷ 100 Ø ext. 800 ÷ 3200 mm - Bending L-shaped members over 160x200 Ø ext. - 1800mm 120х150 Ø ext. - 1100mm T-beam 160h15 Ø ext. - 1900mm 90h10 Ø ext. - 800mm channel irons Ø 24 ext. - 1100mm 20 Ø ext. - 900mm 10 Ø ext. - 800mm 3 Roll sheet-bending machine S = 3 ÷ 12 mm L = 2000mm Ø min = 450 Ø max = 2800 S = 6 mm L = 6000mm Ø min = 600 to Ø max = 4000 S = 6 ÷ 10 mm L = 4500 mm Ø min = 600 to Ø max = 4000 S = 12 ÷ 16 mm L = 3200mmØ min = 600 to Ø max = 4000 4 Roll sheet-bending machine S = 16 ÷ 20 mm L = 3200mm Ø min = 1000 S = 20 ÷ 25 mm L = 2500 mm Ø max = 4000 S = 25 ÷ 32 mm L = 1800 mm Ø max = 4000 sheet leveler machine S = 4 ÷ 16 mm, width - 2500mm pipe-bending machine - Bending knee bends from the pipes Ø10x1 to Ø133x6 bend R ≥ 2 pipes diameters Forging machinery: - Crank-type press - Q25t ÷ 1250t - Hydraulic presses - Q25t ÷ 630t Bottom Production: - Elliptic Ø57x3 (x4); Ø76x3 (x4, x6); Ø89x4 (x8, x5, x6, x7, x8); Ø108x4 (x8); Ø133x4; Ø133x5; Ø159x4 (x5, x8); Ø219x4 (x6, x8, x10, x14); Ø 273x4 (x6, x8, x10, 12); Ø299x3; Ø325x4 (x6, x8); Ø325x10 (x12, x16); Ø426x4 (x5, x6, x8, x10, x12); Ø550x16; - Spherical Ø400 ÷ Ø1400mm S = 4 ÷ 16 mm In double action presses – box Ø350x3; Ø460x3; Ø500x2, 5 (x4, 5); Ø700x2; Ø735x3; Ømax800x3 (x6). - Deep drawing Ø360x2 H = 225mm; Production of cones: - Ø600 ÷ Ø2200mm S = 3 ÷ 12 mm; - Pneumatic hammers - Qmax150kg ÷ 400kg transitions manufacturing: Ø57xØ45; Ø80xØ76; Ø89xØ57; Ø76xØ45; Ø108xØ89; Ø108xØ76; Ø133xØ89; Ø133xØ76; Ø133xØ57; Tees manufacturing: Ø219xØ150; Ø273xØ219; Ø273xØ150; Ø377xØ273; Ø426xØ325; Ø426xØ377; manufacture compensators from Ø133mm to Ø2000mm S = 3 ÷ 4 mm manufacture expanders Ø1000 ÷ 1200mm S = 8 ÷ 16 mm L = 710 ÷ 810mm The main equipment for machining CNC Machining Centers: - Processing of carcass details m = 800 kg (x, y, z) 800x600x600mm; - Processing of complex contour surfaces. CNC Jig-boring machines: - Drilling pipe grids Ø10 ÷ 50 mm (x, y, z) 1600x1000x320mm; - Depth of drilling up to 250mm. CNC turning workstations: - Processing of parts such as flange rings, discs Ø500 L = 320mm Screw-cutting lathe with CNC: - Treatment details in the centers, threading, processing shaped surfaces, processing of ball valves parts. Screw-cutting lathe: - Processing of parts such as shafts, flanges, caps. Special equipment: - Manufacture of ball valves end caps DN15-DN300; - Manufacture pneumatic-hydraulic cylinders Ø50-Ø140 L up to 450. Drilling machines Ø80mm Milling machines (the size of workpiece) 1600x1350x4000 Merry-go-round machine Ø3200mm L = 1600mm Gear-milling machine m = 12mm Beveling machines L = 8000 mm Sawing Machines Ø240mm Types of welding and materials are used in the factory 1. Manual arc welding with coating electrode. Material: 09Г2С Вст3сп 12X18H10T 10X17H13M2T 2. Arc welding metal (consumable) electrode in the active gas (MAG) Material: 09G2S Вст3сп 12X18H10T 3. Tungsten arc welding in inert gases with filler wire or without (VNG) Material: 09Г2С Вст3сп 12X18H10T 10X17H13M2T BT-10 АМЦ 4. Automatic flux metal submerged arc welding. Material: 09Г2С Вст3сп 12X18H10T 10X17H13M2T 5. Capacitor seam welding of circular and longitudinal seam for stainless steel products δ = 0,1 ÷ 0,4 mm. 6. Contact (seam spot) welding. Material: 08КП 09Г2С Вст3сп 12Х18Н10 TESTING AND RESEARCHING The range of testing and researching: strength tests: - Tensile Testing - Bending test; - Impact test; - Hardness test. Non-destructive research: - Radiographic; - Ultrasonic; - Capillary; Staff for non-destructive testing has qualification II level, according European Standard EN 473. |